Manufacturing ERP for ISO-Certified Steel Production
Production managers now track 336 MT of daily output in real time. ISO audit preparation went from weeks to hours with automated quality documentation. Raw material waste decreased significantly through better consumption tracking, and the system is ready to scale for planned I-beam and H-beam product lines.
Problem
Maisam Steel Mill, Afghanistan's first IEC/ISO 9001:2015 and IEC/ISO 45001:2018 certified steel manufacturer, produces up to 336 metric tons daily — including rebar, angles, and T-bars. With over 200 employees and plans to expand into I-beams and H-beams, their manual production tracking and paper-based quality management couldn't maintain ISO compliance at scale or provide the operational visibility needed for growth.
Approach
We analyzed MSM's production floor operations, quality control checkpoints, raw material procurement, and ISO compliance documentation requirements. The solution was designed to integrate manufacturing execution with financial controls and quality management.
Solution
Deployed Odoo Manufacturing, Inventory, Purchase, Accounting, and Quality modules. Built custom work order flows for rebar, angle, and T-bar production lines, integrated raw material consumption tracking, automated ISO quality checkpoints, and connected everything to real-time production dashboards showing output, waste, and efficiency metrics.
Outcome
Production managers now track 336 MT of daily output in real time. ISO audit preparation went from weeks to hours with automated quality documentation. Raw material waste decreased significantly through better consumption tracking, and the system is ready to scale for planned I-beam and H-beam product lines.
“Maintaining ISO certification while scaling production was our biggest challenge. Orhan built a system that automates our quality processes and gives us complete production visibility.”
Project Timeline
Production Floor Analysis
4 weeksMapping work orders, quality checkpoints, and material flows across all product lines
System Design
5 weeksManufacturing workflows, BOM structures, and ISO quality integration
Implementation
14 weeksModule deployment, production data migration, and floor integration
Training & Certification Prep
5 weeksOperator training, ISO documentation automation, and go-live